Story of The Most Reliable ATV Winch

You’re out there, facing the untamed terrains, where getting stuck and ditched is normal. That’s where winches come to the rescue. But a top-quality ATV winch is more than getting rescued or unstuck. It’s about surfing the off-road trails with confidence. Thanks to Warn Industries’ obsession with innovation, Warn ATV winches are like your trusty sidekicks in the off-road saga. That’s why Warn sits atop the list of best winch manufacturers in the industry.

So, whether you’re a hardcore off-roader or enjoy a casual joyride, you are covered. This guide on Warn ATV Winch is your ticket to the universe where durability meets top-notch performance. With Warn winch having your back, your off-road journey becomes a heart-pounding adventure, and you become the obstacle-conquering hero.

Get ready to discover the world of Warn Winches for ATV, UTV, and Side X Sides.

Warn ATV Winch Overview

In the world of powersports, Warn Industries stands as a beacon of reliability and innovation. With a rich history dating back to 1948, Warn has been at the forefront of the off-road equipment industry. It has earned a reputation for quality and durability that is second to none.

The company’s commitment to engineering excellence is evident in its wide range of products, but perhaps none more so than its ATV winches. These devices, often overlooked by the uninitiated, are, in fact, crucial components of any serious ATV or UTV setup.

Winches serve a multitude of purposes in ATV and UTV activities. Whether you’re navigating through muddy trails, climbing steep inclines, or recovering from sticky situations, a reliable winch is your best friend in the wilderness.

It’s not just about getting unstuck; it’s about exploring with confidence, knowing you have the power to overcome any obstacle that stands in your way.

In the next sections, we’ll delve deeper into the world of Warn ATV winches, exploring their types, key features, and much more. So, get ready for an enlightening journey into the heart of off-road adventuring.

Warn Winch Series Off-Roaders Should Go for

Warn offers a variety of ATV winches to cater to different needs. The AXON and VRX series are two of their most popular offerings. Each series is designed with specific vehicle types in mind, from ATVs to two-seat and four-seat UTVs, ensuring optimal performance across a range of capacities.

AXON Series

The AXON series is designed with the latest technological advancements. It combines a powerful motor and a first-of-its-kind digital contactor into one unit called a Motactor. This series is known for its high performance, durability, and advanced features. It’s available in capacities ranging from 2,500 lbs to 5,500 lbs, making it suitable for a wide range of ATVs and UTVs.

The Warn Axon Series is renowned for being ideal for ATV riding, thanks to its innovative design and robust features. Key highlights include:

Integrated Control: The innovative Digital Control Unit (DCU) combines a contactor and motor into one unit, providing superior performance and easier installation.

Durability: The Axon Series is built with waterproof IP68-rated construction, withstands harsh conditions, including mud, water, and dust, and ensures long-lasting reliability.

Precision and Power: These winches offer unmatched pulling power with a smooth, reliable operation, critical for navigating tough terrains during ATV riding.

Advanced Technology: Featuring load and temperature feedback, the Axon Series allows riders to monitor the winch’s status, preventing overheating, and ensuring optimal performance.

Ease of Use: The simple, user-friendly clutch dial and wireless remote control provide easy winching operation, making it perfect for both beginners and experienced riders.

Overall, the Warn Axon Series winches combine durability, advanced technology, and powerful performance, making them the top choice for ATV enthusiasts looking to tackle challenging trails confidently and easily.

VRX Series

The VRX series, on the other hand, offers the best combination of durability and value. It’s available in capacities of 2,500 lbs, 3,500 lbs, and 4,500 lbs. The VRX series is perfect for those who want a reliable winch that won’t break the bank.

The Warn VRX Series stands out as an excellent choice for ATV riding due to its blend of performance, durability, and affordability. Key features and benefits include:

1. Reliable Performance: The VRX Series winches offer robust pulling power, ensuring dependable performance in challenging terrains.

2. Weather Resistance: With an IP68-rated waterproof sealing, these winches are designed to resist water and dirt. So, they serve with enhanced longevity and reliability under various weather conditions.

3. User-Friendly Design: The ergonomic clutch handle makes for easy operation, while the all-metal construction ensures durability and strength.

4. Advanced Features: Equipped with a load-holding brake for enhanced control, the VRX Series also features a three-stage planetary gear train for smooth, efficient operation.

5. Competitive Pricing: The VRX Series combines high-quality features typically found in premium winches. But at a more budget-friendly price, Warn VRX delivers excellent value without compromising on performance or durability.

6. Versatility: Available in multiple capacities, the VRX winches cater to different ATV sizes and rider needs, making them versatile for various applications.

The Warn VRX Series is perfect for ATV enthusiasts due to its reliable performance, rugged construction, user-friendly features, and competitive pricing. Rest assured, you get the best value for your investment.

Warn ZEON Series

The Warn ZEON Series is not typically considered the best option for ATV riding, as it is generally designed for larger vehicles like trucks and SUVs. However, if you’re looking for a top-tier winch for higher-capacity ATVs or UTVs, the ZEON Series offers unparalleled performance and advanced features.

Here’s why it stands out:

Powerful Performance: ZEON winches provide high pulling capacities, making them suitable for heavy-duty applications and larger off-road vehicles, ensuring you can tackle the toughest terrains.

Durability and Design: Constructed with a sleek, modern design and a corrosion-resistant aluminum housing, the ZEON Series boasts long-lasting durability and a premium aesthetic.

Advanced Technology: Featuring a robust motor, planetary gear system, and advanced braking system, ZEON winches offer smooth, reliable operation and excellent control during winching.

Waterproof Construction: With an IP68-rated waterproof sealing, ZEON winches are built to endure harsh weather conditions. Yes, you have heard it right, the consistent performance regardless of the environment.

Ease of Use: The series includes user-friendly features like an ergonomic clutch lever and a reliable remote control, enhancing convenience and operational efficiency.

Premium Pricing: The ZEON Series is more expensive than other models. But its advanced features and superior build quality justify the investment for serious off-road enthusiasts.

In summary, the Warn ZEON Series is an excellent choice for high-capacity ATVs and UTVs due to its powerful performance, durability, and advanced features, albeit at a premium price point.

Key Features of Warn Winches for ATV

What sets Warn ATV winches apart is their exceptional durability, state-of-the-art design, and IP68 waterproof rating. These winches are built to last, featuring premium components that can withstand harsh conditions while delivering reliable performance.

Durability

Warn off-road winches are built to last. They are designed to withstand harsh conditions and heavy use, ensuring that they can deliver reliable performance when you need it most. The winches are constructed with high-quality materials that resist wear and tear, making them a durable choice for any ATV or UTV.

State-of-the-Art Design

The design of Warn ATV winches is a testament to Warn Industries’ commitment to innovation. The winches feature a compact, efficient design that allows for easy installation and operation. The design also incorporates advanced technology to enhance performance and reliability.

IP68 Waterproof Rating

One of the standout features of Warn ATV winches is their IP68 waterproof rating. This means that the winches are designed to withstand exposure to water and dust, making them a great choice for off-road activities in various weather conditions.

Premium Components

The ATV winches from Warn are made with premium components to ensure high performance and longevity. These components include high-quality motors, robust gear trains, and durable winch cables. The use of premium components ensures that Warn off-road winches deliver consistent performance, even under heavy loads.

Warranty

Warn Industries provides a warranty for their ATV winches, which applies only to the original purchaser of the winch. The warranty covers:

• Mechanical components of the winch for the lifetime of the winch.
• The electrical components of the winch will be for one year from the original date of purchase. But for AXON series, the warranty for electrical components is 3-year. 

Remember, the warranty does not cover the removal or reinstallation of the winch.

Warn ATV Winch Rope

Warn Industries offers both steel and synthetic ropes. Both have their advantages and disadvantages, and the choice between the two often depends on your specific use cases.

Steel Winch Rope

Steel winch ropes are known for their strength and durability. They are highly resistant to abrasion, which makes them a great choice for rough terrains where the rope might come in contact with rocks, trees, or other obstacles. However, steel ropes are heavy and can be dangerous if they snap under load. They store a lot of kinetic energy to make snapping perilous. 

Warn Synthetic Winch Rope

On the other hand, Warn winch synthetic ropes are much lighter and safer to handle. They don’t store as much kinetic energy as steel ropes, so they are less likely to cause injury if they break. Synthetic ropes are also easier to handle and splice in the field. However, they are more susceptible to UV damage and abrasion, so they may not last as long as steel ropes in harsh conditions.

Warn ATV Winch Mounts

The performance of a winch is not solely dependent on its build and features. The way it’s mounted on your ATV or UTV also plays a crucial role. Proper winch mounting is essential for optimum performance and safety. Below you find various winch mount styles and types offered by Warn for ATV, UTV, and different off-road vehicles.

ATV and UTV Winch Mounts: Warn ATV and UTV winch mounts are engineered for optimum performance. The mounting systems bolt directly to the vehicle’s structure and distribute the load throughout the vehicle’s frame. This provides extra stability and minimizes the possibility of damage to the vehicle.

Powersports Winch Mounts: Warn powersports winch mounts are designed and built with precision. They are laser cut to the vehicle’s exact dimensions, shaped on a computer-controlled press brake, and robotically welded for consistent results.

Vehicle Specific Mounts: Warn provides specific winch mounts for various makes of ATVs and UTVs. These include Arctic Cat, CAN-AM/BRP, Honda, John Deere, Kawasaki, Kubota, Kymco, Polaris, Suzuki, and Yamaha.

Warn Industries offers a variety of mounting systems designed to fit a wide range of ATVs and UTVs. These mounting systems are engineered to ensure the secure and accurate installation of your Warn winch.

Which Warn ATV Winches to Buy & Where

Warn ATV winches are available from various authorized dealers and online platforms. You can find a Warn winch dealer, local store, or installer using the Dealer Locator on the official Warn Industries website. Additionally, Warn Industries has a list of authorized online retailers.

Overview of Different Models and Their Prices

Warn offers a wide range of ATV winches, each with its unique features and capacities. Here are some of the popular models and their prices:

AXON 35 & 35-S Powersports ATV Winch

The AXON 35 and 35-S Powersports Winches are state-of-the-art, ultra-durable winches designed for ATVs and smaller Side X Sides. They both have a stout capacity of 3,500 lb, and the price starts at $479.99.

The AXON 35 model comes with a steel wire rope, while the AXON 35-S includes 50′ of lightweight, easy-to-handle 3/16″ Spydura synthetic rope, an Epic hawse fairlead, and a black hook.

Both models feature the revolutionary Motactor™, which combines a motor and contactor for easy installation and optimal performance. They also offer digital control for unprecedented levels of reliability and user feedback, including load and temperature information.

The winches have a durable all-metal construction, a one-piece tie plate for increased structural rigidity, and an IP68 waterproof rating to keep water and the elements out. They also feature a smooth and reliable all-metal three-stage planetary gear train, a load-holding brake for great control, and a new clutch design based on legendary WARN 4WD hub lock know-how.

The Warn AXON 35 and 35-S come with a limited lifetime warranty (mechanical) and a 3-year warranty (electrical). These winches are designed for ATVs and offer a capacity of 3,500 lbs.

AXON 45, 45-S & 45RC Powersports UTV Winch

Introducing the powerhouse trio of Powersports Winches: the AXON 45, AXON 45-S, and AXON 45RC. Built like tanks for your UTVs and Side x Sides, these bad boys boast a solid 4,500 lb pulling capacity that’s ready for any off-road challenge. Upgrade your off-road game with Warn AXON 45 series—because when the going gets tough, these winches get going.

Let’s break it down:

Warn AXON 45: Tough as nails with 50′ of 1/4″ steel rope, a roller fairlead, and a slick black hook.

Warn AXON 45-S: Light on its feet, it rocks 50′ of easy-to-handle 1/4″ Spydura synthetic rope, an Epic hawse fairlead, and a black hook.

Warn AXON 45RC: Compact and sporty, perfect for tight spaces with 27′ of 1/4″ Spydura synthetic rope, an Epic Hawse fairlead, and—you guessed it—a black hook.

What makes them stand out?

The groundbreaking Motactor™ for easy setup and top-notch performance.

Digital control for reliability and user feedback, giving you load and temperature info.

Sturdy all-metal construction, a one-piece tie plate for extra toughness, and an IP68 waterproof rating to keep the elements at bay.

A smooth three-stage planetary gear train, a load-holding brake for ultimate control, and a clutch design inspired by the legendary WARN 4WD hub lock expertise.

And the cherry on top? A limited lifetime warranty on the mechanical side and a 3-year warranty on the electrical components. These models are suitable for two-seat UTVs with a capacity of 4,500 lbs.

AXON 55 & 55-S Powersports Winch or AXON 5500 Winch

The AXON 55 and AXON 55-S Powersports Winches are designed for use in a wide range of powersports vehicles.

Key features of the Warn AXON 55 and 55-S include:

• Motactor™: This combines the motor and contactor into one unit, simplifying installation and enhancing performance.
• HUB Wireless Receiver: This feature converts your smartphone into a wireless control, providing battery, load, and temperature info during winching operation.
• All-Metal Construction: This ensures durability and keeps the elements out.
• Load-Holding Brake: This offers great control.
• Pulling Capacity: Both models have a massive pulling capacity of 5,500 lb, making them suitable for the biggest UTVs and pulls.
• Rope: The AXON 55 winch comes with 50′ of durable ¼” steel rope while the AXON 55-S comes with 50′ of lightweight, easy-to-handle ¼” Spydura synthetic rope.
• Warranty: They come with a limited lifetime warranty (mechanical) and a 3-year warranty (electrical).

The AXON 55 and 55-S are smart, tough, and perfect for a wide range of powersports vehicles. They represent a new level of performance and feedback to the users. They are also known as AXON 5500 winch as they are designed for four-seat UTVs and offer a capacity of 5,500 lbs.

Warn ATV Winch Load Capacity Range

Warn offers a variety of ATV winches with different load capacities to cater to various needs. Here’s a list of Warn Winches meant for ATV riding. These winches have a capacity range from 2,500 lbs to 3,500 lbs (1134 kg to 1588 kg).

Warn 2000 lb ATV Winch

The model for this winch is the Warn Vantage 2000. It’s a compact yet powerful winch with a pulling capacity of 2000 lbs. It features a sealed motor and drive train to keep out moisture, rugged all-metal gear sets, a strong 180:1 gear ratio, and high-strength glass-filled composite nylon housing.

Warn 2500 lb ATV Winch

The Warn ProVantage 2500 and Warn RT25 are models of Warn winches with a 2500 lb capacity. They offer great value plus industry-leading features. The result is exceptional durability and improved performance at the top of its class.

Warn 3000 lb ATV Winch

The Warn 3.0ci and Warn RT30 are models of Warn winches with a 3000 lb capacity. They are full-featured powerhouses designed to pull the heaviest ATV out of the deepest mud holes around. They feature eight sealed areas to protect the winch from water and contaminant infiltration.

Warn 3500 lb ATV Winch

The Warn ProVantage 3500 and Warn RT30 are models of Warn winches with a 3500 lb capacity. They provide powerful pulling capacity for utility ATVs over 500cc. They feature a sealed motor to beat the elements, an all-metal 3-stage planetary gear system for years of service, a brake to hold the vehicle securely on inclines, and a wired remote plus handlebar switch.

Various Warn ATV Winch Parts 

Warn Industries provides a range of replacement parts to ensure the longevity and performance of their ATV winches. Using genuine Warn replacement parts ensures the best performance and longevity of your Warn ATV winch. Here’s a more detailed overview of the Warn ATV winch parts:

Winch Clevis Hook and Hook Strap: The clevis hook is a U-shaped piece with a pin or bolt across the opening. It’s used to connect the winch rope to the load. You can pull the rope out without risking injury to your hands with it.

Winch Tie Rod Bar: This part helps stabilize the winch drum, preventing it from moving or shaking during operation. It’s a critical component that ensures the winch operates smoothly and efficiently.

Replacement Steel Rope: Warn offers replacement steel ropes in various lengths and thicknesses. These ropes are made from high-strength steel and are designed to handle heavy loads. They are also resistant to abrasion, making them durable and long-lasting.

Control Pack: This is essentially the “brain” of the winch. It houses the contactor and electronic controls that manage the power supply to the winch motor. The control pack interprets signals from the remote control or handlebar switch and activates the winch accordingly.

Handle Bar Switch: This switch allows the user to control the winch from the handlebar of the ATV. It’s designed for easy access and operation, allowing the user to operate the winch while still maintaining control of the ATV.

Locking Hub Service Kit: This kit contains parts for servicing the locking hubs on Warn winches. The locking hubs, also known as freewheeling hubs, allow the front wheels of the ATV to rotate freely when disconnected (unlocked) from the front axle’s differential.

Replacement Winch Contactor: The contactor is an essential part of the winch’s electrical system. It acts like a high-current switch, allowing power to flow to the winch motor. When the winch is not in use, the contactor disconnects the motor from the power source to prevent unintentional operation.

Warn Winch Solenoid: Warn Industries provides replacement solenoids for their winches. For instance, the Warn winch Solenoid (Part Number: 72631) is used with the VR10000 winch. This replacement solenoid is priced at $34.28. But testing an ATV winch solenoid is essential when replacing a troubling solenoid. Thus, you can determine whether fixing it will do or a replacement is the solution.  

Warn ATV Winch Switch: There are different types of control switches available, including the Winch Control Switch for A2000 (Part Number: 36015) and the Winch Control Switch – 89587. These switches include the switch and mounting hardware.

Warn also offers the Mini Rocker Control Switch – 80588, which allows you to plug in a corded remote directly into the mini-rocker switch. This means there’s no need to drill and install the socket like on existing systems.

Warn Winch Remote: Peerless Winching Control

The Warn Winch Remote is a device used to control Warn winches, which are commonly used on trucks, SUVs, and ATVs. Here are some key features:

• Wireless Control: The Warn Wireless Control System allows you to remotely control your Warn winch from up to 50 feet away. This provides convenience and safety by allowing you to operate the winch from a distance.
• Compatibility: The wireless remote is compatible with Warn truck and SUV winches that have a 5-wire electrical system. However, it’s not compatible with VR EVO winches.
• Easy to Use: The wireless transmitter has two large buttons, making it easy to operate even while wearing gloves.
• Plug-and-Play: The system is designed for easy installation. It simply plugs in where you’d normally attach your corded remote, requiring no additional wiring.
• Weatherproof: The transmitter is sealed for protection against the elements.
• LED Feedback: A two-color LED provides clear operator feedback.

Remember, Warn also offers a variety of other remotes and electrical accessories for their winches. Always check the compatibility of the remote with your specific winch model before purchasing.

FAQs

What is legendary WARN 4WD hub lock in Warn ATV Winches?

This is a new clutch system based on the legendary WARN 4WD hub lock, allowing for easy transitions between freespool and engaged winch modes. This feature enhances the user’s control over the winching process, making it more efficient and user-friendly. And it’s part of what makes Warn winches renowned for their performance and reliability.

Where are Warn ATV winches made?

Warn winches are mostly assembled in the USA, specifically in Oregon, with some globally sourced parts. The Warn VR line is fully made in China.

Are Warn winches made in China?

Yes, certain Warn winches, specifically the Warn VR line, are made in China.

Is WARN the best winch?

Warn winches are highly regarded in the industry for their durability and performance. However, the “best” winch can depend on specific user needs and preferences.

Are all Warn winches made in USA?

Not all Warn winches are made in the USA. While many are assembled in Oregon, they use globally sourced parts. The Warn VR line is fully made in China.

What is the fastest Warn winch?

The fastest Warn winch is not explicitly stated, but Warn winches are known for their low amp draw and fast line speed under load.

Is Warn winch waterproof?

Warn winches, such as the VR EVO series, feature IP68-rated waterproof construction. However, they are designed to be water-resistant, not completely waterproof

Best Warn ATV Winches: AXON 35 & 35-S Powersports Winch

We’ve taken a comprehensive look at Warn ATV winches, a fantastic product line, replacement parts and accessories from Warn Industries. They stand as a testament to the company’s commitment to quality and innovation.

The brief overview of the most famous AXON models may help you buy the right ATV winch for you. Whether you’re an avid off-roader or a casual rider, any winch from Warn can enhance your riding experience and provide a safety net when you need it most.

But if you consider Warn winch for ATV, go for the AXON 35 series because they, with 3500 lb load capacity, will suffice to haul any ATV. For UTVs with two or more seats, the later models AXON 45 & 55 series will be a good fit with their increased load capacity.